How Clean Data
Unlocked $30.2M in
Petrochemical
Inventory Value

Despite massive working capital tied up in MRO inventory, a global petrochemical major struggled with inconsistent material records and an aging asset base that threatened production stability

Gain a Strategic Edge with Data-Driven Inventory Management for Petrochemical

Download the case study to see how Petrochemical optimize inventory, control costs, and protect reliability with smarter, risk-aware decisions.

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Pain Points

~65K Material Records, $155M Inventory Value

Inventory Hoarding
High Non-Moving Stock
Inflated Maintenance Costs

Unplanned Downtime Risk
Audit & Compliance Risk
Poor Data Visibility

The Solution

Single Source of Truth: Cleansing and standardizing ~ 65K MRO records to eliminate ~11K duplicates and establish data integrity.
Strategic Material Criticality: Leveraging industry specific algorithms (MCR, ABC, XYZ, VED) to align stock levels with actual asset risk.
Cross-Functional Optimization: Linking 10K eBoMs to ISO 14224 standards to synchronize maintenance planning with warehouse reality.
Smart Procurement Integration: Implementing JIT/VMI strategies for 30% of MRO contracts to improve cash flow.

Results

19.5%

Reduction in total inventory value within the first year.

$13.6M

Cost Reduction achieved through duplicate elimination and data governance.

$8M

Sourcing Savings by increasing contract compliance and leveraging JIT/VMI.

100%

eBoM Accuracy for critical equipment, directly reducing unplanned downtime risk.

1. Data Foundation

Data cleansing, normalization, and deduplication of ~65K records.

2. Inventory Optimization

Multi-dimensional analysis: ABC (Value), XYZ (Demand), VED (Criticality), MCR (Movement).

3. Maintenance Optimization

Aligning eBoMs
( Equipment Bill of Materials ) with ISO 14224 standards.

4. Procurement & Warehouse

Strategic Sourcing, Contract Management, JIT (Just-in-Time) delivery, and Layout Optimization. standards.

Final Outcome

$55M+ Total Cost Reduction
10–19% savings across functions

Convert your warehouse into strategic fuel for growth.

By aligning every spare part with actual asset risk, you bridge the gap between financial leanness and petrochemical plant reliability.
Don’t leave your working capital locked in a warehouse.

Let’s turn your inventory into your competitive advantage.

Schedule a Demo

How Clean Data Unlocked $30.2M in Petrochemical Inventory Value